218 XXXI International Mineral Processing Congress 2024 Proceedings/Washington, DC/Sep 29–Oct 3
parameters observed in this experiment were the tempera-
ture and flow rate during production. Fouling removal and
prevention was evaluated for a duration of one month and
fouling removal was verified with thermal imaging of the
pipeline.
Results
Figure 9 showcases thermal camera images taken before and
after the application of the sonication process. It is particu-
larly noteworthy that a segment of the pipe, which was ini-
tially fouled, underwent effective cleaning within the first
30 minutes of sonication. Subsequently, this segment was
kept in a prevention mode for the remainder of the proj-
ect. As a result of this intervention, the flow capacity in
the main circulation line experienced a significant increase,
rising from 1,200 gallons per minute to 2,500 gallons per
minute. The client reported a substantial reduction in
cleaning time, quantified as an 80% decrease. Additionally,
there was a notable enhancement in production capacity,
with an increase of 14,000 pounds per day.
DISCUSSION AND CONCLUSION
The ZPD solution presents a highly effective approach
for scale and fouling prevention, as well as for cleaning
purposes in industrial settings. This solution stands out due
to its modular design, which allows for seamless integration
into a diverse range of industrial equipment, irrespective
of their specific geometrical configurations. Such versatility
ensures that the ZPD solution can be universally applied
across various sectors, enhancing its practical utility.
A significant advantage of the ZPD solution is its
ability to maintain the cleanliness of production lines
over extended periods. This capability directly translates
to increased operational time, which is a critical factor in
boosting production efficiency. Consequently, this increase
in productive hours can lead to a substantial rise in revenue
for the client. In industries where equipment cleanliness is
paramount, such as in crystallizers and mineral production
processes, the ZPD solution ensures that the quality of the
end product is not compromised. By sustaining the crystal-
lization process or other chemical reactions for longer dura-
tions, the solution aids in maintaining consistent product
quality.
Furthermore, the implementation of the ZPD solution
leads to a reduction in maintenance costs. This cost effec-
tiveness is achieved through the minimization of equipment
downtime and the extension of the lifespan of the machin-
ery. Regular maintenance and cleaning are essential for the
Figure 8. (a) The ZPD solution was tested in different pipelines. (b) Power ultrasound
transducers attached onto a DN125 pipe
parameters observed in this experiment were the tempera-
ture and flow rate during production. Fouling removal and
prevention was evaluated for a duration of one month and
fouling removal was verified with thermal imaging of the
pipeline.
Results
Figure 9 showcases thermal camera images taken before and
after the application of the sonication process. It is particu-
larly noteworthy that a segment of the pipe, which was ini-
tially fouled, underwent effective cleaning within the first
30 minutes of sonication. Subsequently, this segment was
kept in a prevention mode for the remainder of the proj-
ect. As a result of this intervention, the flow capacity in
the main circulation line experienced a significant increase,
rising from 1,200 gallons per minute to 2,500 gallons per
minute. The client reported a substantial reduction in
cleaning time, quantified as an 80% decrease. Additionally,
there was a notable enhancement in production capacity,
with an increase of 14,000 pounds per day.
DISCUSSION AND CONCLUSION
The ZPD solution presents a highly effective approach
for scale and fouling prevention, as well as for cleaning
purposes in industrial settings. This solution stands out due
to its modular design, which allows for seamless integration
into a diverse range of industrial equipment, irrespective
of their specific geometrical configurations. Such versatility
ensures that the ZPD solution can be universally applied
across various sectors, enhancing its practical utility.
A significant advantage of the ZPD solution is its
ability to maintain the cleanliness of production lines
over extended periods. This capability directly translates
to increased operational time, which is a critical factor in
boosting production efficiency. Consequently, this increase
in productive hours can lead to a substantial rise in revenue
for the client. In industries where equipment cleanliness is
paramount, such as in crystallizers and mineral production
processes, the ZPD solution ensures that the quality of the
end product is not compromised. By sustaining the crystal-
lization process or other chemical reactions for longer dura-
tions, the solution aids in maintaining consistent product
quality.
Furthermore, the implementation of the ZPD solution
leads to a reduction in maintenance costs. This cost effec-
tiveness is achieved through the minimization of equipment
downtime and the extension of the lifespan of the machin-
ery. Regular maintenance and cleaning are essential for the
Figure 8. (a) The ZPD solution was tested in different pipelines. (b) Power ultrasound
transducers attached onto a DN125 pipe